Occupational health and safety management according to ISO 45001 – minimizing hazards, protecting employees, securing the future

Schutzausrüstung und Warnkleidung – Arbeitsschutzmanagement nach ISO 45001 bei Analyze HSE GmbH | Protective equipment and high-visibility clothing – occupational health and safety management to ISO 45001 at Analyze HSE GmbH
Occupational health and safety means taking responsibility for the people who work in the company every day. In reality, however, the situation is often different: risk assessments end up unread on a shelf, instructions are ticked off, and in an emergency, no one knows exactly who needs to take action.
Schutzausrüstung und Warnkleidung – Arbeitsschutzmanagement nach ISO 45001 bei Analyze HSE GmbH | Protective equipment and high-visibility clothing – occupational health and safety management to ISO 45001 at Analyze HSE GmbH

Strategically establishing occupational safety in your company & identifying hazards

Systematically organizing occupational safety: structures, responsibilities, and documentation

An occupational safety system in accordance with ISO 45001 brings order to this area. It clearly defines responsibilities, creates traceable processes, and ensures that documentation is reliably maintained. Above all, however, it creates an attitude in which safety is a matter of course—because employees are involved and know that their protection matters.

Schutzausrüstung und Messgeräte – Arbeitsschutzberatung und Zertifizierung nach ISO 45001 bei Analyze HSE GmbH | Protective equipment and measuring instruments – occupational health and safety consulting and certification to ISO 45001 at Analyze HSE GmbH

Risk assessment and prevention: identifying risks, avoiding accidents

A risk assessment is not a paper monster, but the heart of effective occupational safety. It shows where risks lurk in everyday work, whether on machines, with hazardous substances, or in organizational processes. Many companies underestimate its benefits: those who only superficially assess hazards miss the opportunity to truly prevent accidents.

With a systematic approach, risks are not only assessed but also minimized preventively. In concrete terms, this means ergonomically improved workplaces, safe access routes, tested machines, and clear procedures for handling hazardous substances. For your employees, this means less stress, more safety, and ultimately fewer days of absence. For your company, it means higher productivity and verifiable compliance with legal obligations.

Legal certainty: Reliable. Transparent. Audit-proof.

Laws, regulations, and standards are constantly changing—we keep track of them all. Whether it’s energy, the environment, quality, or occupational safety, we support you in setting up and maintaining your legal register. This ensures that your company remains legally compliant and audit-proof at all times.

Do you have any questions about your legal obligations? Feel free to contact us. Thanks to our extensive experience, we can offer initial advice on how to proceed. For specific legal enquiries, we draw on our extensive network of lawyers.

Training, documentation & prevention

Briefings and Training: Knowledge is applied to ensure safety.

Occupational safety only works when knowledge is put into practice. Briefings and training are therefore much more than compulsory exercises: they enable employees to act and raise awareness of hazards. But this often fails in everyday life.

Presentations remain too abstract or documents end up unread in a folder.

We focus on practical teaching: at the machine, in the workshop, or in the laboratory. This way, employees learn directly how to use Personal protective equipment (PPE) correctly, how to store hazardous materials safely, or what steps to take in an emergency.

Managers, in turn, learn how to take responsibility and embed a culture of safety in their team.
The result: Instructions that are understood and employees who know what to do at the crucial moment, preventing accidents before they happen.

Documentation in occupational safety: risk assessment, training, legally compliant records

In occupational safety, the rule is: “Not documented = not done.” Companies must carry out risk assessments, provide evidence of training, and keep operating instructions up to date. This may sound like bureaucracy, but in practice it is your safety net, especially during inspections or in the event of damage.

If there is no evidence, it can be expensive and unpleasant: in the event of an accident at work, fines, claims for damages, or even criminal consequences for the management may be imposed. What’s more, without documented training, accusations that employees were not adequately protected can quickly arise.

We support you in using documentation as an efficient tool: Digital templates, clear responsibilities, and structured filing systems ensure that evidence is always at hand. This not only helps you meet legal requirements, but also reduces the daily workload for your teams.

A practical example: In a production plant, training for the safe use of presses is regularly documented. If an accident occurs, the company can immediately prove that the employees were trained. This not only reduces legal risks, but also strengthens the safety culture.

Arbeitsschutzplanung mit Gehörschutz und Bauplan – Sicherheitsmanagement bei Analyze HSE GmbH | Occupational safety planning with hearing protection and construction plan – safety management at Analyze HSE GmbH

Prevention in occupational safety: Embedding a safety culture in the company

Technical measures and regulations alone are not enough to truly prevent accidents at work. A lived safety culture is crucial. Employees, managers, and occupational safety specialists must all pull together. When employees can openly address hazards and their ideas are heard in work committee meetings, practical solutions are developed before accidents occur.

Occupational safety should be more than just a mandatory obligation for companies. Such issues should not be brought to light only after an accident or an inquiry from the employers’ liability insurance association. This wastes time, causes stress, and costs money. In the worst case, the public prosecutor’s office gets involved. The internal and private environments can be greatly affected.

We help you establish occupational safety as an integral part of your corporate culture. This includes clear responsibilities, regular meetings, and a functioning reporting system for near misses and suggestions for improvement. This makes prevention measurable and your employees work more safely and relaxed.

Occupational safety management – How it works in practice

Practical checks in occupational safety: inspections, measures, and monitoring of effectiveness

A classic scenario from practice: an inspection reveals that safety training has not been documented. The consequences? Discussions with the employers’ liability insurance association, unnecessary effort, and the uneasy feeling that no one has an overview in an emergency.

This is exactly where structured occupational safety management comes in. We help companies to clearly define responsibilities, implement risk assessments in a practical manner, and keep records in such a way that they can be accessed at any time. This not only helps you avoid trouble in an emergency, but also creates a safety culture that is supported by everyone.

Your advantage: Instead of reacting to inquiries and inspections, you have occupational safety firmly under control – efficiently, legally compliant, and traceable.

Training & qualifications in occupational safety: imparting knowledge in a practical manner

“We don’t have time for training” is a phrase we often hear. But in an emergency, it becomes clear that a lack of knowledge costs far more than an hour in a seminar room, even if organizing shifts is time-consuming.

Targeted training enables your employees to act: from the correct behavior when handling hazardous substances to the safe use of machines and first aid measures. Managers also benefit, as they learn how to exemplify safety in the team and anchor it in their decisions.

We offer practical training courses and workshops that can be flexibly integrated into your everyday operations. This keeps your company legally on the safe side. It also strengthens the sense of responsibility and safety of every individual in your company.

Platform for waste heat – legal basis § 17 EnEfG

The Platform for Waste Heat makes it possible for the first time to see where waste heat potential arises in Germany and how it can be utilized. Companies with a total annual final energy consumption of more than 2.5 GWh must store their waste heat data there. The information is publicly available and supports German authorities in heat planning in accordance with the new Heat Planning Act.

The aim is to prevent waste heat from going unused and instead to use it as an energy source for sustainable heating networks, based on the Energy Efficiency Act (EnEfG), which came into force on November 17, 2023.

The accompanying information sheet explains the requirements, reporting channels, and deadlines in detail:

Download information sheet

We help you to correctly implement your obligations – from data collection to publication.

ISO 45001 – Systematically demonstrate occupational health and safety with certification

From analysis to certification

Numerous companies already prioritize safety and health, but without tangible evidence, these efforts remain within the company. With ISO 45001 certification, the outside world is shown that occupational health and safety is not just an obligation, but a living practice.

The standard requires clear structures: risk assessments, responsibilities, measurable goals, and regular reviews.

We accompany you on the path to certification: from inventory to internal audits to external certification audits. This makes occupational health and safety plannable, verifiable, and a clear advantage for your company.

faq

Answers to your questions about
occupational safety management

What are the legal obligations for companies in terms of occupational health and safety?

Companies are obliged to ensure the safety and health of their employees. This includes risk assessments, regular training, documentation, and the provision of safe work equipment. Those who are negligent in this regard risk not only fines, but also production losses and damage to their image.

How often must risk assessments be carried out in the workplace?

Risk assessments are required by law and must always be up to date. There is no fixed interval. In practice, regular reviews are recommended, e.g., every 1 - 2 years.

A reassessment is always mandatory when working conditions change, e.g., due to:

  • New or significantly modified machines and equipment
  • Changes to protective equipment or work procedures
  • The use of new hazardous substances
  • Special locations such as outdoor installations or work in potentially explosive areas
  • Accidents or near-accidents

Practical example: If a new control system is installed on a punching press, the safety functions of the machine change. This means that the risk assessment must be redone and the protective measures reviewed. The same applies if employees increasingly work on construction sites or at customer locations. The hazards here differ significantly from the usual operating environment. This makes it clear that a risk assessment is not a one-time document, but a living process that must evolve with your business.

What training is mandatory for employees?

Training must be provided at least once a year (Section 12 ArbSchG, Section 4 DGUV Regulation 1). Additional requirements apply in specific areas, such as:

  • Explosion protection training before starting work
  • PPE training (e.g., for fall protection or hearing protection)
  • Machine safety for new or modified equipment

Practical example: In a paint shop, employees must not only be instructed in the correct use of respiratory masks. They must also receive regular training in the safe handling of flammable solvents, otherwise there is a risk of serious accidents and fines.

What are the legal foundations for occupational safety?

In Germany, occupational safety is based on the Occupational Safety and Health Act (ArbSchG), the DGUV regulations of the professional associations, and specific ordinances such as the Workplace Ordinance (ArbStättV) or the Industrial Safety Ordinance (BetrSichV). Similar laws exist in other European countries.

For companies this means that they are obliged to assess hazards, introduce protective measures, and provide regular training for employees. Violations are punishable by fines or criminal penalties.

Who is authorized to implement occupational safety measures in the company?

Responsibility lies with the management, which may delegate certain tasks to occupational safety specialists or company doctors. Safety officers or external occupational safety consultants also provide support.

Practical example: A medium-sized automotive supplier hires an external occupational safety specialist because it lacks the necessary expertise in-house. In doing so, it fulfills its obligations and at the same time benefits from specialist knowledge on safety-related aspects of machinery and hazardous substances.

How often must briefings and training be carried out?

Training is mandatory at least once a year, and more frequently in particularly hazardous fields of activity (e.g. construction sites, chemical plants). New employees must be instructed before starting work.

Tip: Document each training session with participant lists and content—otherwise, in the event of an inspection by the employers' liability insurance association, the rule is: “Not documented = not carried out.”

What are the typical hazards in industry?

The risks vary depending on the industry, but common hazards include:

  • Mechanical risks (e.g., crushing in presses)
  • Electrical hazards (e.g., working on switch cabinets)
  • Hazardous substances (e.g., solvents, cooling lubricants)
  • Physical stress (noise, vibrations)
  • Ergonomic stress (heavy loads, repetitive tasks)

Practical example: In a printing company, an ergonomic analysis led to the introduction of pallet lifters. Result: Significantly fewer sick days due to back problems.

What are the advantages of a structured occupational safety system?

A professionally designed occupational safety system ensures:

  • Fewer accidents at work and less downtime
  • Greater legal certainty for management
  • Greater motivation and acceptance among employees
  • A better image among customers and partners

Practical example: By implementing clear PPE rules and hygiene training, a company in the food industry was not only able to reduce accidents, but also pass its customers' audits without any problems.

How much does occupational safety cost for companies?

The costs depend on the size of the company, the hazards involved, and the desired level of support. Smaller companies can start with basic support from external specialists, while larger companies often need their own occupational safety team.

Important: The costs are offset by significant savings. Every accident prevented not only saves fines and medical costs, but also project delays and damage to the company's image.

Schutzausrüstung und Warnkleidung – Arbeitsschutzmanagement nach ISO 45001 bei Analyze HSE GmbH | Protective equipment and high-visibility clothing – occupational health and safety management to ISO 45001 at Analyze HSE GmbH

Your next step

Ensure safe workplaces and clear processes: We support you in introducing an occupational health and safety management system in accordance with ISO 45001 – with a focus on responsibilities, risk assessments, and active health protection in everyday operations.