Compressed air leak simulator for your training course or company event

Compressed air is indispensable in almost every industrial operation—but it is also one of the most expensive energy sources. Even the smallest leaks lead to considerable energy losses and unnecessary costs. With the compressed air leak simulator from ANALYZE HSE GmbH, you can make the invisible visible—in a practical and interactive way.

Our mobile market stall is ideal for internal training events, company events, or annual employee training sessions. The aim is to raise participants’ awareness of the economic and ecological consequences of leaks in compressed air systems.

Live demonstration: See, hear, and understand leaks

The simulator impressively demonstrates how differently operating pressure and leak size affect energy loss. Using real air flows and balloons, your employees can experience firsthand how much energy is lost in a very short time.

The following are demonstrated:

The result: a tangible, acoustic, and visual experience that makes energy efficiency tangible.

Click here to watch the video about the compressed air leak simulator on YouTube.

Accompanied by experienced specialists

Each event is accompanied by a trained presenter from our team. Our specialists come from the fields of energy and environmental technology and have extensive experience in audits, energy management systems (ISO 50001), and operational training practices. This allows us to combine technical depth with clear communication – a combination that is particularly well received by technical employees.

Hire the compressed air leak simulator, including training personnel, for your event.

Leakage calculator: easily calculate losses yourself

With this online tool, you can quickly and transparently calculate how expensive and energy-intensive a particular leak really is.

Simply enter the following values:

Operating pressure of your system
Annual operating hours
Cost per m³ of compressed air
Compressor output
Electricity price
Intake air temperature
Leak size & number

The calculator shows you the annual energy loss, the costs incurred, and the potential savings if the leak is repaired. This allows you to independently check where maintenance measures are particularly cost-effective after the training or demonstration. The leak calculator is a practical tool for energy managers, maintenance personnel, and technical managers who want to evaluate their efficiency potential based on data.

Possible uses in training and company events

The compressed air leak simulator can be flexibly integrated into various formats.

In-house training programmes for personnel on energy efficiency and resource conservation
Vocational training and technical instruction for trainees
Company-wide initiatives on sustainability, environmental issues, or energy
Company events with a technical focus, trade fairs, or energy weeks

Participants are actively involved and can try things out for themselves. They immediately recognize how expensive and inefficient undetected leaks are.

Awareness and benefits

Why awareness is crucial

Studies show that even a leak with a diameter of just 1 mm at 7 bar can cause more than €1,000 in energy costs per year – simply due to escaping compressed air. The simulator illustrates these relationships in a simple way and raises awareness of:

A clear added value for any company that wants to not only document energy efficiency, but also make it tangible.

Your benefits at a glance

Interactive learning format: practical, understandable, and memorable
High level of participation: active participation instead of a lecture
Technical classification: accompanied by experienced energy consultants
Easy integration: mobile, flexible, and usable throughout Germany
Long-term effect: greater awareness and efficiency in operations
Online supplement: leakage calculator available for self-assessment

Leakage simulator: Ready for use throughout Germany

Demonstrations throughout Germany

The compressed air leakage simulator is mobile and available nationwide.

We bring all the technology and accompanying training personnel directly to you – whether to your factory floor, training room, or event space. On request, we can integrate the simulator into existing training formats or supplement it with short presentations, workshops, or energy efficiency coaching.

Conveying energy efficiency in a clear and concise manner

With the compressed air leak simulator and the accompanying leak calculator, you can create a holistic learning experience. Your employees will not only understand the technical background, but will also see and calculate the energy loss directly – a lasting incentive for greater efficiency in your operations.

Druckluft–Leckage-Rechner (AHSE)

Druckluft–Leckage-Rechner

Vorlage basierend auf Betriebsdruck 7 bar(g) · 45 °C. Werte anpassen, Leckagen erfassen, drucken / als PDF speichern.

Unternehmen

Unternehmen

Straße & Hausnr.

PLZ

Ort

Parameter

Betriebsdruck p₂ (bar, Überdruck)

Betriebsstunden pro Jahr (h/a)

Kosten je m³ Druckluft (€/m³)

Kompressorleistung (kW je m³/min)

Strompreis (€/kWh)

Ansaugluft-Temp. (°C) (optional)

Hinweis: Der Volumenstrom skaliert mit p_abs. Referenz: 1 mm Leckdurchmesser ≈ 3.8706 m³/h bei 7 bar(g).

Leckagen

Leck-Beschreibung	Ø [mm]	Anzahl	Austrittsfläche [m²]	Luftverlust [m³/h]	Kosten [€/h]	Kosten [€/a]	Energiemenge [kWh/h]	Energiemenge [kWh/a]
Summe				0.000	0.00	0.00	0.000	0.0

Referenz aus Excel: 1 mm Leck ≈ 3.8706388 m³/h bei 7 bar(g) & ~45 °C. Volumenstrom ∝ p_abs. Energie basiert auf kW/(m³/min).

Ergebnis – Jahreswerte

Gesamtverlust Volumen	0 m³/a
Gesamtkosten (Volumen)	0.00 €/a
Gesamt Energiemenge	0.0 kWh/a
Energiekosten (optional)	0.00 €/a

Versand per E-Mail

Ihr Name

Ihre E-Mail Adresse

All information in the compressed air leak calculator is provided without guarantee.

Druckluft–Leckage-Rechner (AHSE)

Druckluft–Leckage-Rechner

Parameter ändern → Tabelle & Ergebnisse aktualisieren sich sofort.

Parameter

Betriebsdruck p₂ (bar, Ü)

Betriebsstunden (h/a)

Kosten je m³ (€)

kW je m³/min

Strompreis (€/kWh)

Ansaugluft (°C)

Leckagen

Beschreibung	Ø [mm]	Anzahl	m³/h	€/h	€/a	kWh/h	kWh/a
Summe			0	0	0	0	0

Ergebnisse

Volumenverlust: 0 m³/a

Kosten: 0 €/a

Energie: 0 kWh/a

Stromkosten: 0 €/a

Your next step

Are you planning a training course or a company event? We can provide you with the compressed air leak simulator, including specialist personnel – throughout Germany and customized to your needs.